JAGUAR Vacuum Reflow Oven
Product Description
·JAGUAR in-line vacuum reflow soldering enables automated mass production of soldering and reduces production costs;
·Built-in high-efficiency vacuum module, using the original German imported Asahi 100B vacuum module! Stable and reliable! Rapid and high efficiency, rapid pressure reduction of 8 seconds up to 100Mbar, 13 seconds up to 50Mbar or less, corresponding to the limit vacuum up to 1Mbar; unique control of the vacuum extraction software and hardware control mode, software can be divided into 4 sections of the extraction vacuum and electric valve control valve opening and closing degrees to control the pumping speed to cope with a variety of complex processes made of, the cavity rate is reduced to less than 1%;
·Test welding temperature curve mode can be set directly, convenient for process making adjustment;
·Multi-temperature zone design, independent temperature control, to meet the requirements of different temperature profiles;
·Effectively solve the porosity and cavities appeared after welding; the cavitation rate is controlled below 3%, and the ultimate cavitation rate can be reduced to below 1%;
·Highly efficient vacuum pumping unit for fast pressure reduction;
·Equipped with a three-stage transportation system: heating zone, vacuum unit and cooling section, individually adjustable;
·Efficient production capacity with an average production beat of 40-60 seconds;
·Efficient flux recovery system to prevent rosin residue;
·Vacuum pressure measurements react to values in the furnace chamber and not to vacuum pump values;
·Vacuum as low as 2 mbar effectively reduces the number of voids;
·Three-stage transfer system: heating zone, vacuum zone and cooling zone;
·Furnace chamber automatic lid opening system, easy to clean and maintain the maintenance;
·Equipped with 5 HP water cooler, excellent cooling performance;
·Low maintenance requirements and reduced downtime.
2. Advantageous features
High efficiency and low maintenance
JAGUAR reflow soldering with the vacuum option effectively solves the problems of air holes, voids and gaps that occur after soldering, reducing the void rate to less than 1% at a maximum vacuum pressure of 10mhar-5mbar;
Vacuum pressure and vacuum rate can be set individually and saved as curve parameters. This integrated solution makes the production process more stable and efficient, avoids high void rates that can lead to re-soldering or scrap of PCBs, and reduces production costs
Precise pressure and temperature control curves
As with standard reflow soldering, the heating zones are insulated from each other and the temperature of each zone can be adjusted individually, ensuring flexible temperature profiles and soldering processes;
When the vacuum process is switched on, the temperature profile can still reach the set values (TL ≤ 90s, TP ≤ 240°C) even at pressures below 10 mbar; with the aid of infrared heating inside the chamber, the temperature of the components in the vacuum chamber unit can reach the regular standard settings, ensuring a highly efficient production process at high temperatures.
Comparison of vacuum welding results
Nitrogen environment welding: the incidence of welding bubbles under normal atmospheric pressure is about 25%, the bottom of the welding area of a larger chip up to 40%.
Nitrogen environment + vacuum welding: welding under vacuum air pressure, the incidence of bubbles is about 1%-5%, and even up to 0.5% or so.
3. Equipment parameters
·Outer size: 7160*1670*1460mm
·Main Color: Computer Gray
·Net weight: Approx. 4500KG
·Exhaust air volume: 10m3/min×2 channels
·Power supply: 5-wire 3-phase; 380V 50/60HZ
·Power: starting power 70KW, working power 16KW
·Heating up time: about 45mins
·Temperature range: heating zone - 300°C, vacuum zone - 260°C
·Vacuum degree: 1mbar~10mbar
·Maximum PCB width: 460mm
·Part height: 40mm above the board / 30mm below the board
·Direction of transportation: left to right
·Rail fixing method: front fixing
·Height of guide rail from the ground: 900±20 mm
·Transportation speed: 300-2000mm/min
·Parameter storage: can store a variety of production setup parameters and conditions
·Abnormal alarm: ultra-high or ultra-low temperature alarm, sound, light two ways
·Lubricating oil filling: automatic manual mode can be switched freely
4. Equipment Configuration
·Number of heating/cooling zones: 7 preheating zones, 3 high-temperature zones + 2 vacuum chamber heating + cooling 1 heating + 3 water-cooling zones (2 closed-loop undercooling)
·Heating zone length: 7 preheating zones + 3 high temperature zones 3500mm, 2 vacuum chamber heating 760mm
·Temperature control mode: PID closed-loop control + SSR drive;
·Temperature control accuracy: ± 1.0°C
·PCB Transportation Method: Chain
·Cooling method: water-cooled, 5 HP external water cooler, sufficient cooling capacity to meet the requirements of lead-free process.
·Motorized opening of the upper temperature zone cover: standard equipment
·Three modes of operation: Run/Demo/Edit Standard configuration
·Online editing function: standard configuration
·Flux management: Nitrogen chamber with standard air circulation filtration, optimizing the furnace environment, easy to maintain.
5. Nitrogen system
·Inlet and outlet nitrogen protection device
·Flux Recovery System
·Nitrogen flow meter
·Nitrogen consumption (standard) 500PPM at 25m³/hr
Company Profile
Shenzhen Jaguar Automation Equipment Co., Ltd. is a professional Reflow Oven and Wave Soldering Manufacturer in Shenzhen, China. We focus on SMT and THT Soldering technology for more than 10 years, and our engineers have more than 20 years experience.
We are certified National High-tech Enterprise since 2017, integrated R&D, manufacture, service, trade, all our products have CE certification, our products are widely recognized at our domestic market as well as oversea market.
Our goal is to provide customers with the best service possible and to produce excellent quality products that will meet or exceed your expectations.
Our Factory:
More than 6000 square meters production plant.
More than 20 years experience in SMT automation equipment manufacturing. More than 50 peoples production team, among them
36 mechanical assembly technicians
12 electrical engineers
4 professional QC
Successful Experience:
JAGUAR's customer in 35 countries around the world
1. We have been helping customers to build a lot of new factories around the world.
2. Training more than 600 experts and technician for customers.
3. Became the most reliable Chinese partner for you.
Customer and Feedback:
Exhibitions:
Keep attending more than 10 exhibitions and forums each year.
The annual NEPCON and Electronica exhibitions are our regular event.
Participate in 3-5 overseas famous exhibitions regularly every year, like:
IPC Expo in San Diego, US
Electronica in Delhi, India
Electron Tech Expo in Mosco, Russia
WIN Exhibition in Istanbul, Turkey
Our Certificates:
We passed ISO certifications
We are IPC member company
We are National High-tech Enterprise
All the machines have CE and ROHS certifications
Packaging & Shipping
Packing and shipping:
What we can do for you?
1. We provide full SMT and THT solution for you
2. We provide core technology with our equipments
3. We provide the most professional tech service
4. We have wealthy experience on SMT and THT factory setup
5. We can solve any question about SMT and THT
Shenzhen Jaguar Automation Equipment Co., Ltd
Ph: 86-755-23316315
Fax: 86-755-29497125
Add:14 Building, West of Furong industrial park, Shajing town, Baoan District, Shenzhen, Guangdong,China
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