LED Tube Assembly Line SMT Total Solution

Product Details
Customization: Available
Production Scores: Multiple Varieties
Production Continuity: Discontinuity
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  • LED Tube Assembly Line SMT Total Solution
  • LED Tube Assembly Line SMT Total Solution
  • LED Tube Assembly Line SMT Total Solution
  • LED Tube Assembly Line SMT Total Solution
  • LED Tube Assembly Line SMT Total Solution
  • LED Tube Assembly Line SMT Total Solution
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  • Overview
  • Product Description
  • Company Profile
Overview

Basic Info.

Model NO.
led Tube Assembly line equipment
Condition
New
Automation
Automatic
After-sales Service
Engineers Available to Service Machinery Overseas
Item
SMT Line
SMT Loader
Full-Auto
Reflow Oven
F8
Chip Mounter
Sm482
Wave Soldering Machine
N350
SMT Conveyor
Bc-350
Warranty
Online Installation and Training
Transmission Type
Flexible
Automatic Production Line
Comprehensive
Certification
CE, ISO
Flexible Production
Intelligent Manufacturing
Rhythm
Flow Production Line
Production Scope
Product Line
Transport Package
Wooden Box
Specification
CE
Trademark
Jaguar
Origin
China
HS Code
8515190000
Production Capacity
100 Set/Month

Packaging & Delivery

Package Size
190.00cm * 180.00cm * 180.00cm
Package Gross Weight
3000.000kg

Product Description

SMT total solution line for LED flexible led light strip
Product Description
1.HANWHA pick and place machine 481 plus
LED Tube Assembly Line SMT Total Solution
brand
Hanwha
model
SM481 Plus
Alignment
Fly Camera  + Fix Camera (Option)
Number of Spindles
10 Spindes x 1 Gantry
Placement Speed
40,000CPH (Optimum)
2.auto printing machine
LED Tube Assembly Line SMT Total Solution
  Items Jaguar F400                 Parameter
Repeat Position Accuracy ±0.008mm 
Printing Accuracy ±0.015mm 
Cycle Time <8s (Excluding Printing & Cleaning)
Products Changeover <5Min
Screen Stencil Size/Min 470mm X 370mm
Screen Stencil Size/Max 737mm X 737mm
Screen Stencil Size/Thickness 20mm ~ 40mm
PCB Size/Min 50X50mm
PCB Size/Max 400X340mm
PCB Thickness 0.6~6mm
PCB Warpage Ratio <1%(Based on diagonal length)
Platform to Board distance 13mm(standard configuration),25mm(optional configuration)
Edge to Board rim distance 3mm
Transport Height 900±40mm
Transport Direction Left-Right; Right-Left; Left-Left; Right-Right
Transport Speed 100-1500mm/sec Programmable
Board Location Support System Magnetic pin/Side support block/Flexible automatic pin(optional)
Clamping System Elastic side clamping/Vacuum nozzle/Elastic Z-direction tablet (Optional)
Print head Programmable motor driven print head/ Integrated motor driven and pneumatic control print head (Optional)
Squeegee Speed  10~200mm/sec
Squeegee Pressure   0-15kg programmable (Standard)/ 0~0.5MPa with adjustable pressure reducing meter valve (Optional closed-loop pressure feedback system)
Squeegee Angle 60°(Standard)/55°/45°
Squeegee Type Steel squeegee (standard), rubber squeegee, customizable other types of squeegee 
Stencil Separation Speed 0.01~10mm/sec Programmable
Cleaning Method Dry-type, wet-type, vacuum-type ( Programmable combination of Cleaning methods)
Table Adjustment Range X: ±4mm;Y:±6mm;θ:±2°
Type of Image Fiducial Mark Standard geometry shape of fiducial mark, bonding pad / stencil apertures
Camera System Single digital camera with upward/downward vision system
Air Pressure 4~6Kg/cm2 
Air Consumption Approx 0.07m3 /min
Control Method PC Control
Power Supply AC:220±10%,50/60HZ 1Φ 1.5KW
Machine Dimensions 1250mm(W) x 1450mm(D) x 1540(H)mm (excluding height of indicating lighthouse)
Weight Approx:1100Kg
Operation Temperature -20°C ~ +45°C
Operation Humidity 30%~60%
 3.
.reflow oven machine
LED Tube Assembly Line SMT Total SolutionMachine parameters 
Machine dimension 5300 x 1320x 1490mm
Color Ivory
Net weight Approx. 1850kgs
Exhaust volume 10m3/min X 2pipe
Power supply  5 wire, 3 phase, 380V 50/60HZ
Startup power consumption 52/30KW
Steady power consumption 6-9KW
Warming time About 250mins
Temperature range Room temperature-300ºC
Mesh width 500mm
Max PCB width 420mm
Component height  Up 30mm/Bottom 25mm
Conveyor direction Left-right ( option: Right-left)
Conveyor speed 300-2000mm/min
Data storage Process data and status storage(80GB)
Abnormal alarm Over temp or low temp alarm, sound and light 2 modes

7.Machine configuration
Heating zone Up 8, Bottom 8
Cooling zone Up 8, Bottom 2
Control mode WINDOWS 7+IPC+PLC
Temperature control mode PID closed loop+SSR driver
Thermal couple wire  3pcs
Conveyor system Mesh+Chain
Conveyor control mode 3 inverters+Panasonic motor
Hood lift Electric hood lift
UPS Standard, power off standby to protect PCB production completed
4.loader 
LED Tube Assembly Line SMT Total Solution
 
Main functions and Parameter:
Name Automatic Loader  
Model LD-400B
Dimensions(L*W*H) 1450×680×1650mm
Magazine dimensions(L*W*H) 340*300*570mm
PCB size 60(L)×60(W)mm--300(L)×250(W)mm
Air Source 4-6MPa
Power Source 220v 50HZ
Working power 0.25KW
Adjustable Lifting distance 10,20,30,40 and 50mm
Direction L-R/ R-L
5.unloader 
LED Tube Assembly Line SMT Total Solution
 
6.SMT Magazine PCB Handling Unloader
 

Main functions and Parameter

Model#

Automatic Unloader

Item

Name

Description

1

Automatic Unloader                    

1) Dimensions: 1950(L)×680(W)×1650(H)mm

 

 

2) Special Aluminum alloy guide rails and rubber belt

 

 

3)Magazine lifting with screw rod by 90WSPG electric-brake motor

 

 

4)Pneumatic PCB clamping structure 

 

 

5)Magazine dimensions: 300(W)×340(L)×570(H)mm

 

 

6)PCB size: 60(W)×60(L)mm--390(W)×400(L)mm

 

 

7)Direction: L-R/ R-L

 

 

8)Adjustable Lifting distance:10,20,30,40 and 50mm 

 

 

9)Programmable Siemens PLC and controller

 

 

10)PCB Automatic loading to conveyor

 

 

11)Touch Panel controlled interface/Buttons interface

 

 

12)Working power 0.25KW

 

 

13)Power Source: 220v 50HZ

 

 

14)Air Source: 4-6MPa
7.conveyor 
LED Tube Assembly Line SMT Total Solution
 
Brand JAGUAR
Model JAGUAR BC-350
Outer Dimension
(with inspection)
600*650*1800mm
PCB Width 50~350mm
PCB Direction L to R or R to L
Speed 0~10000mm/min
Motor 1P AC220V 50/60HZ 15W
Power Supply 1P AC220V 50/60HZ
Rail length up to your request
Control System PLC
Foot switch standard
Lighting Option
SOP Rack Option
Platform material ESD Rubber Mat
Communication plug SMEMA Signal plug for up & down line
Weight Approx.65Kg
8.AOI
LED Tube Assembly Line SMT Total SolutionSpecification:
Inspection System & Optical System
Inspection Object Skew / Tombstone / Wrong part / Missing / Overturning / Damaged /
Cold joint / insufficient solder / Excess solder
Inspection Component 0402 chip , IC pin(0.3mm pitch), wave solder
Inspection Method Full color image statistic analysis, OCP, IC bridge analysis, color linear analysis color non-linear analysis, similarity analysis, black-white ratio analysis, intensity analysis
Camera Color CCD (1.45MPa Pixels), Resolution 20um, FOV 20*20mm (customized), speed≤2000mm²/s
Light Source RGB Ring Multi-angle LED combination lighting, high brightness, standard CCTV lens, DOV 2mm
 
Software & Computer
Computer CPU : Dual-core 2.7G,  RAM: DDRIII-2G hard disk : 500G, 22" wide screen LCD
 
Mechanical System
PCB Thickness 0.3 - 5.0 (PCB Warpage < 5mm)
PCB Height SMT : Top: 30mm, Bottom 45mm (can be customized)
Driving Method AC Servo Motor+ball screw rod+linear guide rail
Motion Speed Max 700mm/s
PCB Clamp Automatic
Power AC220V / 50Hz, UPS 1000W
Dimension 940*950*1280 mm
Weight Aprox. 450kg


LED Tube Assembly Line SMT Total Solution
LED Tube Assembly Line SMT Total Solution
Company Profile

Shenzhen Jaguar Automation Equipment Co., Ltd. is a professional Reflow Oven and Wave Soldering Manufacturer in Shenzhen, China. We focus on SMT and THT Soldering technology for more than 1years, and our engineers have more than 20 years experience.
We are certified National High-tech Enterprise since 2017, integrated R&D, manufacture, service, trade, all our products have CE certification, our products are widely recognized at our domestic market as well as oversea market.

Our goal is to provide customers with the best service possible and to produce excellent quality products that will meet or exceed your expectations.



Our Factory:
More than 6000 square meters production plant.

More than 20 years experience in SMT automation equipment manufacturingMore than 50 peoples production team, among them
36 mechanical assembly technicians
12 electrical engineers
4 professional QC

Successful Experience:
JAGUAR's customer in 35 countries around the world
1. We have been helping customers to build a lot of new factories around the world.
2. Training more than 600 experts and technician for customers.
3. Became the most reliable Chinese partner for you.

LED Tube Assembly Line SMT Total Solution
Customer and Feedback: 
LED Tube Assembly Line SMT Total Solution
Exhibitions:
Keep attending more than 10 exhibitions and forums each year.
The annual NEPCON and Electronica exhibitions are our regular event.
Participate in 3-5 overseas famous exhibitions regularly every year, like:
IPC Expo in San Diego, US
Electronica in Delhi, India 
Electron Tech Expo in Mosco, Russia
WIN Exhibition in Istanbul, Turkey
LED Tube Assembly Line SMT Total Solution
Our Certificates:
We passed ISO certifications
We are IPC member company
We are National High-tech Enterprise
All the machines have CE and ROHS certifications

 

Packing and shipping:

What we can do for you?
1.  We provide full SMT and THT solution for you
2.  We provide core technology with our equipments
3.  We provide the most professional tech service
4.  We have wealthy experience on SMT and THT factory setup
5.  We can solve any question about SMT and THT



Shenzhen Jaguar Automation Equipment Co.,Ltd
reflow oven/wave soldering/vacuum reflow oven manufacturer

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