Product Description
JAGUAR Vacuum Reflow Oven Machine for Produce
Designed for common Lead Free applications and environmental protection
Brings you power reduction & makes production under controlled
Forced Hot Air & combo conveyor structure 8 heating zones which fit with varies product applications
Efficient flux removal before exhaust to atmosphere
Introduction:
No.1 The unique advanced long life heating system
1.The heating system adopt the Swedish nickel heater with efficiency and energy-saving. The peak wave length of the radiation power is 4UM with curved surface reflector to the rising temperature speed, improve the thermal efficiency. And the special forced-air circulation system make PCB and the component heated uniform and eliminate the "shadow effect" completely .
2.Using special high temperature resistant protection system in heating preservation system and special iron in furnace .3.Using imported Taiwan SanYue long axis of high temperature fan motor and W shaped heat pipe, Model design, no noise, shockless and easy for maintenance .
3.Whole oven are porous aluminum transfer the hot air to guarantee the hot air evenly to the PCB .the whole top oven fixtures can open completely so that easy to clean the oven inside .
No.2 Smooth and reliable transmission system
1.The transmission system use STK adjustable speed motor imported from Taiwan matched with the 1:150 turbine reducer can running smooth ,speed range can be arrived at 0-1500mm/min.
2. Independent wheel structure support and match stainless belt to make the running smoothly and the speed precision is up to ±20 mm/min 3.Special stainless belt: durable and wear-resistant, not easy to deform and long life.
No.3 Stable and reliable electrical control system
1.It adopts imported thermostat control which owns fuzzy control and PID intelligent precision control system.It can fast response the changes in external heat and ensure more temperature balanced by PID intelligent operation and automatic control heating .
2. Using thermocouple imported from Taiwan by each temperature zone, it can fast and sensitive induct the changes in each temperature zone, transfer and control timely, compensate the temperature balance in each zone .
3 .Special SSR solid state relay matched with dedicated radiator improve the heat efficiency greatly and prolong the lifetime effectively. No contact output and fuzzy control function by thermostat, can monitoring the changes of outside temperature and calorific value, controlling the heating device by minimum pulse, ensuring the high precision of the temperature control & the uniform temperature in internal and the length ,direction, temperature distribution, all of these meet IPC standards .
4. Power is abundant, heat up fast, it's only need 20 minutes from room temperature to constant temperature.
5 .Failure diagnosis and sound light alarm.
6. Delay shutdown production function, uniform cooling after the shutdown: prevent component deformation.
Specification:
Introduction
JAGUAR inline vacuum reflow realize high volume automatic soldering, reduces production cost.
Built-in high effecient vacuum modules, adapt original German imported vacuum pump, reliable and stable, can rapid depressurization to 1Mbar within 8s, can below 50Mbar in 13s,the corresponding limit vacuum can reach 1Mbar, Unique control vacuum extraction software and hardware control mode, software can be divided into 4 sections of vacuum extraction and electric valve control valve opening and closing control pumping speed to cope with a variety of complex processes, the cavity rate is reduced to less than 1%.
The test welding temperature curve mode can be set directly to facilitate the adjustment of the process.
Multi-temperature zone design, independent temperature control, to meet the requirements of different temperature curves.
Effectively solve the pores and voids after welding; The cavity rate can be controlled below 3%, and the limit cavity rate can be reduced to less than 1%.
Efficient vacuum pump set for rapid pressure reduction.
Equipped with a three-section transport system: heating area, vacuum unit and cooling section, individually adjustable.
Efficient production capacity, the average production beat in 40-60s.
Efficient flux recovery system to prevent rosin residue.
Vacuum pressure is measured in the furnace and not in the vacuum pump.
Vacuum as low as 2mbar effectively reduces the number of voids.
Three-section transmission system: heating zone, vacuum zone and cooling zone.
Furnace automatic cover opening system, easy to clean and maintain.
Features
High efficiency, Less voids, Low maintenance: JAGUAR reflow with the vacuum option can effectively solve the problems of pores, voids and voids after welding, and can reduce the cavity rate to less than 1% when the vacuum pressure reaches 10mhar-5mbar. Vacuum pressure and vacuum rate can be set separately and saved as curve parameters. This integrated solution makes the production process more stable and efficient, avoids excessive voids leading to PCB rewelding or scrapping, and reduces production costs.
Precise vacuum pressure and temperature control curves:As with standard reflow welding, there is heat insulation between the heating zones, and the temperature of each heating zone can be adjusted individually to ensure a flexible temperature curve and welding process. When the vacuum process is opened, the temperature curve can still reach the set value under the pressure of 10mbar (TL≤90s,TP≤240ºC); Thanks to the infrared heating function inside the chamber, the temperature of the components inside the vacuum chamber unit can reach the conventional standard setting, ensuring an efficient temperature production process.
Vacuum welding effect comparison:Nitrogen environment welding: The incidence of welding bubbles under normal atmospheric pressure is about 25%, and the chip with a large welding area at the bottom can reach 40%. Nitrogen environment + vacuum welding: welding under vacuum pressure, the incidence of bubbles is about 1%-5%, and can even reach about 0.5%.
Specifications
| Machine size |
7160*1670*1460mm |
| Net weight |
4500kgs |
| Exhaust |
10m3/min×2 |
| Power supply |
5 wire, 3phase, 380V, 50/60HZ |
| Power |
Starting power: 70KW, Working power: 16KW |
| Warming Time |
45mins |
| Temperature Range |
Heating zone--300ºC, vacuum zone--260ºC |
| Vacuume Degree |
1mbar~10mbar |
| Max Conveyor Width |
460mm |
| PCB Clearance |
Up 40mm, down 30mm |
| Guide Rail Fix Mode |
Front fixed |
| Conveyor Height |
900±20 mm |
| Transport Speed |
300-2000mm/min |
| Data Storage |
Process data and status storage |
| Abnormal Alarm |
Abnormal temperature alarm(extra-high/extra-low) through sound and light 2 ways. |
| Lubrication |
Auto and manual switchable. |
| No. of Heating Zone and Cooling Zone |
7 preheating zone, 3 high temperature zone + 2 vacuum heating + 1 heating zone in cooling area + 3 water cooling zone(2 closed-loop down cooling) |
| Length of Heating Zone |
3500mm (7 preheating zone + 3 high temperature zone), 760mm of 2 vacuum heating chamber |
| Temperature Control Mode |
PID closed-loop control+SSR driving |
| Temperature Control Precision |
± 1.0ºC |
| PCB Transportion |
Rail Chain |
| Cooling Mode |
Water cooling, 5P external water chiller, sufficient cooling capacity to meet lead-free process requirements |
| 3 Operating Mode |
Running/Demo/Programming in standard |
| Flux Management |
N2 oven with standard air circulation filtration, optimize the furnace environment, easy to maintain |
N2 System ·N2 protection device in N2 inlet and outlet ·Flux management ·N2 flow meter ·N2 standard consumption: 500PPM at 25m³/hr
Company Profile
Shenzhen Jaguar Automation Equipment Co., Ltd. is a professional Reflow Oven and Wave Soldering Manufacturer in Shenzhen, China. We focus on SMT and THT Soldering technology for more than 10 years, and our engineers have more than 20 years experience.
We are certified National High-tech Enterprise since 2017, integrated R&D, manufacture, service, trade, all our products have CE certification, our products are widely recognized at our domestic market as well as oversea market.
Our goal is to provide customers with the best service possible and to produce excellent quality products that will meet or exceed your expectations.
Our Factory:
More than 6000 square meters production plant.
More than 20 years experience in SMT automation equipment manufacturing. More than 50 peoples production team, among them
36 mechanical assembly technicians
12 electrical engineers
4 professional QC
Successful Experience:
JAGUAR's customer in 35 countries around the world
1. We have been helping customers to build a lot of new factories around the world.
2. Training more than 600 experts and technician for customers.
3. Became the most reliable Chinese partner for you.
Customer and Feedback:
Exhibitions:
Keep attending more than 10 exhibitions and forums each year.
The annual NEPCON and Electronica exhibitions are our regular event.
Participate in 3-5 overseas famous exhibitions regularly every year, like:
IPC Expo in San Diego, US
Electronica in Delhi, India
Electron Tech Expo in Mosco, Russia
WIN Exhibition in Istanbul, Turkey
Our Certificates:
We passed ISO certifications
We are IPC member company
We are National High-tech Enterprise
All the machines have CE and ROHS certifications
Packing and shipping:
What we can do for you?
1. We provide full SMT and THT solution for you
2. We provide core technology with our equipments
3. We provide the most professional tech service
4. We have wealthy experience on SMT and THT factory setup
5. We can solve any question about SMT and THT
Shenzhen Jaguar Automation Equipment Co.,Ltd
){kind=link}