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Vacuum welding oven V-XP
1. Structural dimensions
Basic frame | 900mm*900mm*1000mm, stable appearance and solid structure |
Height of furnace | 100mm |
Maximum height of base | 100mm (can be customized) |
Observation window | Yes |
Weight | 340KG |
2.vacuum system
-A vacuum pump type: equipped with high -efficiency spin oil pump (optional dry pump or molecular pump) to ensure the real vacuum of the process
-Really vacuum: 10Pa, meet the process requirements
-A vacuum configuration: combined with precise vacuum pumps and electrical valves to ensure a stable vacuum environment
-A control function: Software supports real -time adjustment of vacuum pump gas pumping rate to meet the needs of different processing processes
3. Gas line System
-Support process gas: including nitrogen, nitrogen hydrogen hybrid gases (95%/5%)
-the 1 gas road: Provide stable nitrogen or mixed gas (95%/5%) to ensure the atmosphere control in the processing process
-the 2 gas road: provides Nail acid to meet the needs of specific process
4.Heating and cooling system
-contact heating method: Adopt efficient radiation heating technology, which can achieve fast and uniform heating, the temperature increase rate reaches 1.5 ° C/second.There is a heater at the bottom of our machine heating platform.The heater first heats the platform, and the product contacts the platform to conduct heat energy and heat the product for welding. All computer controlled heating programs.
-Cooling method: Adopt advanced contact cooling technology to ensure fast and effective heat dissipation, the highest cooling rate can reach 5 ° C/second
-Material and area: The heating board uses high -quality alloy material.
-The temperature control system: adopt a vacuum specific heating pipe, equipped with intelligent PLC control system and temperature module collection.
-The temperature range: supports rising from room temperature to 350 degrees Celsius, up to 450 degrees Celsius, to meet a variety of processing needs
-Power requirements: 380V, 50/60Hz, three phases, maximum 40A, ensure the stable operation of the equipment.
5. Control system
-The parameter storage: Support independent saving PKG file, which is convenient for fast calling and management
-Control method: use reliable PLC+industrial control machine combination to ensure that the system is stable and reliable
6. Power supply
-Cooler: Anti -frozen, distilled water, or pure water can be selected to ensure the cooling effect and the stability of the equipment operation
-pressure: Keep within the range of 0.3 to 0.5MPa to ensure the normal operation of the air path system
-Cooler flow: greater than 100 liters/minute to ensure sufficient cooling effect
-Water tank capacity: not less than 60 liters, ensure that the cooling system continues to supply water
-The water inlet temperature: limit below 20 degrees Celsius to ensure the cooling effect
-Gas source: Requires 0.4MPA ≤ ≤ 0.7MPa to ensure the normal operation of the air path system
-Power supply: 380V, 50Hz, single -phase three -line system to meet the power needs of the equipment
-total power: 13.6kW, ensure that the equipment is running stable
-Call consumption power: about 7kW, energy saving and efficient
-Ground resistance: no more than 4 ω, ensure the safe operation of the equipment.
Working principle
1. Drainage, drain the water from the heating platform, and vacuum.
2. Add gas (nitrogen or air) and then heat to set 30ºC-150ºC.The number of seconds to set the time is normally 60 seconds.
3. The solder paste is kept at a constant temperature of 150ºC-180ºC for 90-120 seconds.
4. Rapid heating 180ºC-265ºC.Time 30-60 seconds.
5. Solder paste reflow 265-275ºC.Time 30-60 seconds.Vacuum normally pump vacuum to 10mbar.
6. Cooling the heating platform through the condensate water pipe, cooling quickly.Temperature 275ºC-40ºC.Time 60-90 seconds.Replenish the energy.
7. Open the vacuum chamber pneumatically and take out the product.
Shenzhen Jaguar Automation Equipment Co., Ltd is professional in manufacturing wave soldering machine and reflow oven,besides both two kinds of products, we also engaged in offering SMT conveyor, pick and place machine, LED equipments, PCB loader and unloader, screen printer and other SMT machines.Our services, we devote to serve customers and meet all of their diversified requirments with stable technical level, innovative design concept, precise manufacturing process, reasonable price and customer first after-sales system.JAGUAR has been committed to develop to lead-free machine and manufacture lead-free electronic devices since foundation. At present, we have researched and developed 4 sorts of environmental friendly reflow oven, there are A series, M series, F series and R series. What's more, we have also develop wave soldering machine, for example, the econimic wave solder, top lead free wave solder and high-end of large size wave solder. All of our machines are not only used wildly in electronic circuit, LED industry, instruments and apparatuses, but also in household appliances, such as washing machine, microwave, television ect.